How to Choose Between DTF and Screen Printing for Custom Apparel

Choosing the right print method for your custom apparel can make a big difference in cost, quality, and turnaround time. Two of the most popular options—DTF (Direct-to-Film) and screen printing—each have their own strengths. Understanding when to use each one will help you get the best results for your project.

Here’s a simple breakdown to help you understand when to use DTF printing vs. screen printing, based on quantity, design complexity, and your budget.

But first, let’s break down each method to ensure you have a basic understanding on each print technique.

What is DTF Printing?

Direct-to-Film (DTF) is a newer digital printing technology that allows full-color designs to be printed on a special film, then transferred to fabric using heat and pressure.

Best for:

• Small runs (1–25 pieces)*
• Full-color or photorealistic artwork
• Fast turnaround
• No screen setup costs

What is Screen Printing?

Screen printing is a traditional method where ink is pushed through a mesh screen, one color at a time, directly onto the garment.

Best for:

• Medium to large runs (25+ pieces) *
• Simple or limited color designs (1–4 colors)
• Repeat orders
• Long-lasting, vibrant prints

When to Choose DTF:

• You need under 25 shirts*
• Your design has lots of colors, gradients, or photo elements
• You want to avoid set-up time and fees
• You need a quick turnaround
• You’re testing out a design before committing to a larger batch to sell

Example: You're launching a band and want 12 shirts with a full-color album cover for your merch table this weekend. DTF is your go-to.

Is this the right print method for you? Check out our A4 DTF Printer and Oven Set complete with ink, powder, and other accessories needed to start printing today. 

When to Choose Screen Printing:

• You need a large quantity of shirts printed
• Your design uses just a few solid colors
• You want the best margins per shirt on bulk orders
• You’re printing the same design regularly
• You want super durable prints that hold up to hundreds of washes

Example: You need 100 shirts with a two-color logo. Screen printing is the most efficient and cost-effective option.

Is this the right print method for you? Check out our Screen Printing Starter Kit - it includes everything you need to start screen printing today. 

*The number of shirts you can easily output on a DTF printer depends on the size of the printer. For example, an A4 DTF printer might be more suitable for print runs under 25 shirts, while a large format DTF printer would be suitable for larger runs of 50 shirts. These numbers are approximate.

Keep in mind you can print 100s of shirts on a DTF printer and a single shirt using traditional screen printing. The purpose of this blog is to share the most efficient way to print.

Bonus Tip: You Can Combine Both!

Some shops use DTF for small or detailed parts of a design and screen printing for large solid areas.

Final Thoughts

DTF and Screen Printing don’t need to be direct competitors—they’re tools. Each has its ideal use case.

Still unsure? Reach out to our team for recommendations on the most appropriate way to start printing according to your print needs.